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You are here: Home - Products - Pipes - Jain PE Gas Piping System

Jain PE Gas Piping System

Features and Advantages

  • Manufactured from virgin high performing special grade raw material PE-80 & PE-100.

  • State-of-the art machinery producing high quality pipes.

  • With Phase-I and Phase-II approval.

  • Minimum required strength (MRS) of 8 MPa & 10 MPa.

  • Suitable for working pressure up to 7.0 bar.

  • Wide range starting from 20mm to 355mm OD.

  • 50, 100 and 150m coils up to size 110mm.

  • 6m length on all sizes above 110mm.

  • Specification conforming to IS-14885 & ISO 4437 - SDR17.6, 13.6, 11 & 9.

  • High resistance to chemical reaction.

  • Light weight and flexible.

  • Easy handling and jointing leading to reduced cost.

  • Easy repair in the event of damage.

  • No outer painting required.

  • Very low maintenance cost.

  • Very low friction.

  • Outstanding ability to withstand Rapid Crack propagation (RCP).

  • High resistance to Crack Growth.

  • Very high abrasion resistances.

Technical Specifications :

Srl Property Units Requirements Test Parameters Test Method
01 Wall Thickness mm PE - 80 & PE -100 SDR series - ISO-3126
02 Hydrostatic Strength (HS) h Failure time > 100 h PE-80-9.0 MPa-20ºC ISO-1167
Failure time > 165 h PE-80-4.6 MPa-80ºC
Failure time > 1000 h PE-80-4.0 MPa-80ºC
03 Elongation at Break % ≥ 350 - ISO-6259/3
04 Density Kg/m³ ≥ 930 23ºC ISO-1183
 ISO-1872/1
05 Thermal Stability
(Oxidation Induction Time)
Min. ≥ 20 200ºC ISO TR10837
06 Melt Flow Rate 9/10 Min 0.2 to 1.1 190ºC 5 Kg ISO-4440/1
07 Tensile Strength MPa 15 Min 23ºC IS: 14885
08 Elongation at Break % 350 Min 23ºC IS: 14885

Gas Pipe Dimension :

Outer Dia.
mm
Wall Thickness in mm
SDR 17.6 SDR 13.6 SDR 11 SDR 9
MIN MAX MIN MAX MIN MAX MIN MAX
20.0 2.3 2.7 2.3 2.7 3.0 3.4 3.0 3.4
25.0 2.3 2.7 2.3 2.7 3.0 3.4 3.0 3.4
32.0 2.3 2.7 2.3 2.7 3.0 3.4 3.6 4.1
40.0 2.3 2.7 3.0 3.4 3.7 4.2 4.5 5.1
50.0 2.9 3.3 3.7 4.2 4.6 5.2 5.6 6.3
63.0 3.6 4.1 4.7 5.3 5.8 6.5 7.1 8.0
75.0 4.3 4.9 5.5 6.2 6.8 7.6 8.4 9.4
90.0 5.2 5.9 6.6 7.4 8.2 9.2 10.1 11.3
110.0 6.3 7.1 8.1 9.1 10.0 11.2 12.3 13.7
125.0 7.1 8.0 9.2 10.3 11.4 12.7 14.0 15.5
140.0 8.0 9.0 10.3 11.5 12.7 14.1 15.7 17.2
160.0 9.1 10.2 11.8 13.1 14.6 16.2 17.9 19.8
180.0 10.3 11.5 13.3 14.8 16.4 18.2 20.1 22.3
200.0 11.4 12.7 14.7 16.3 18.2 20.2 22.4 24.8
225.0 12.8 14.2 16.6 18.4 20.5 22.7 25.1 27.8
250.0 14.2 15.8 18.4 20.4 22.7 25.1 27.9 30.8
280.0 16.0 17.7 20.6 22.8 25.4 28.1 31.3 34.6
315.0 17.9 19.8 23.2 25.7 28.6 31.6 35.2 38.9
355.0 20.2 22.4 26.1 28.9 32.3 35.7 39.7 43.8
400.0 22.8 25.2 29.4 32.5 36.4 40.2 44.7 49.3
450.0 25.6 28.3 33.1 36.6 41.0 45.2 50.3 55.5
500.0 28.5 31.5 36.8 40.6 45.5 50.2 55.8 61.5
560.0 31.9 35.2 41.2 45.5 51.0 56.2 - -
630.0 35.8 39.5 46.3 51.1 57.3 63.2 - -

Applications :

Jain Polyethylene Gas Pipe are suitable for Gas distribution network both for domestic & industrial consumption.
PE-100 SDR 7 & 9 are suitable for use in cross country gas conveyance pipeline systems.


Electro Fusion Fittings :

  • Tie-up with Fusion Provida, UK

  • Fittings manufactured from PE-80 & PE-100 special grade raw materials

  • Recognized by British Gas PIC, Australian Gas Authorities. DVGW-Germany and many gas authorities all over the world

  • Wide range of fittings from 20mm to 355mm

  • Universally adopted Pin-configuration to match with any EF welding machine

  • Manual and Bar code-both options provided on each fittings.

  • Operating voltage 40 ± 0.5V (other options available on request).

Applications :

  • Gas distribution and water distribution systems.

Technical Specifications

 

Fittings Sizes 63 mm & below

 

Fittings Sizes 63 mm & above

Fitting Type Water (Cold) Gas Fitting Type Pipe SDR Fitting Type Pipe SDR
Coupler PN 16 6 Bar Coupler 11 Coupler 11 to 17.6
Elbow PN 16 6 Bar Elbow 11 Elbow 11 to 17.6
Equal Tee PN 16 / 12.5 6 Bar Equal Tee 11 Equal Tee 11 to 17.6
Reducer PN 16 6 Bar Reducer 11 Reducer 11 to 17.6
Tapping Tee PN 16 / 12.5 6 Bar Tapping Tee 11 Tapping Tee 11 to 17.6
Branch Saddle PN 16 / 12.5 6 Bar Branch Saddle 11 Branch Saddle 11 to 17.6
Hydrant Products PN 12.5 - - Hydrant Products 11 Hydrant Products 11 to 17.6
Transition Fittings PN 12.5 6 Bar Transition Fittings 11 Transition Fittings 11 to 17.6

Electro Fusion Machine

Electro Fusion Fittings

Fully Automatic Butt-Fusion


Electro-Fusion Controller

Advantage of Fusion ABF Welding Machines

  • The simplest form of electro-fusion jointing available.

  • Robust construction and fully waterproof.

  • The controller can be supplied with dual output voltage capabilities - 39.5 V and 24V.

  • Simple step-by-step prompts lead the operator through the jointing process, ensuring that the operator follows the correct installation procedure.

  • A Specially designed “Soft start” feature reduces shock loading on the generator.

  • LCD display.

  • Over 500 joints record can be stored.

  • Full data retrieval system in-built which allows for complete joint histories to be recorded and retrieved.

  • AM-85 Control Box is the latest EF fully automated welding machine from the House of Fusion, UK.

  • One universal lead for either automatic or manual fittings Colour Coded lead ends indentifies mode of operation.

  • Barcode Scanner or light pen options.

  • Facia can be personalised for customer branding.

  • Prompt after sales service easily available.

  • Butt Fusion jointing is a method of joining PE pipes using thermal fusion. This technique permits the quick assembly of long continuous joints in a faster and economical way without the use of modified pipe end or couplers. The fused joints are reliable and as strong as the pipe itself thus providing total leak proof system. We also provide experience and skilled satff to conduct and supervise the jointing operations.

  • Fusion Group UK has developed a new generation of automatic butt fusion machines under the name Gatar, the 'snappy performer'. It incorporates improved design concepts making the machine more efficient and more robust.

  • Foolproof

    - All pipe jointing parameters and welding profiles are pre- programmed.
    - Operator follows on-screen step-by-step instructions.
    - The machine will not allow the operator to by-pass operations or perform them incorrectly.

  • Secure

    - The supervisor or engineer can select the pipe joining programme and lock this in. This prevents the operator welding with incorrect parameters.
    - The software can be programmed, so that on machine start-up, it identifies the site name and location.

  • Light Weight

    - Designed specifically to minimize weight for ease of handling at site.

  • Service Prompts

    - The machine is programmed to alert the operator when it requires a service on completing a set number of joints after a preset period.

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